The ITR series rotary table positioners represent a highly reliable and high-performance solution for circumferential welding of metal components, both in manual and automatic mode. Designed for maximum operational versatility, these systems are ideal for applications where the workpiece needs to be moved and tilted precisely, facilitating access to the weld joint and significantly improving operator or automated system ergonomics. The system consists of a motorized rotary table with an inclination function from 0° to 100°, designed to withstand variable loads depending on the model, with a capacity that can reach up to 8000 kg in a horizontal position. The integration of an adjustable torch support with pneumatic release (optional) allows the transition from manual operations to automated cycles, making ITR positioners particularly suitable for insertion into robotic cells or automated welding lines. The numerical control with integrated PLC is managed via an ergonomic and intuitive touch screen console, which allows complete programming of all welding parameters, including rotation speed, overlap angle, number and position of spot welds and acceleration/deceleration ramps. Storing work cycles ensures quick recall of optimal settings, reducing setup time and promoting repeatability of results. The system is also equipped with advanced welding features such as precision spot welding in degrees, production cycle counter, pre-gas and post-gas time management, and 2 or 4-stroke operating modes.
The presence of a latest generation brushless motor (in advanced models) ensures high performance, low maintenance and maximum reliability over time. The system is completed by a double multifunction pedal set, reverse function, and an integrated rotating mass to ensure stability, fluidity of movement and constant welding quality. The range also includes ITVP tilting tailstock rotary table positioners that combine the features of the ITR series positioners with the addition of a tilting tailstock, which allows you to adjust the support angle of the workpiece during the welding process. The ITVP series of positioners are ideal for machining parts that require multi-position welds or for longer, more complex components, where greater stability and accurate support are critical. They are also available in the cabinet version. Large capacity positioners are also available that have a fixed table configuration with a vertical rotation axis and cover all normal positioning needs. They greatly facilitate the operator's work by saving him time in orienting and handling the workpiece during machining. Special rotary table positioners are manufactured with great robustness and quality up to 120 tons. ITR positioners and the entire range of related solutions are the ideal choice for those looking for a modular, flexible and high-performance solution in the field of automatic welding of circular components, perfectly aligned with the needs of Industry 4.0.
